Casting Service In Automotive Industry

CCS provides reliable casting solutions to the automotive industry. With state-of-the-art technology and skilled professionals, we deliver high-quality parts on time and within budget. Trust CCS for your casting needs.

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Casting Experts for the Automotive Industry

CCS is a custom metal casting manufacturer that serves the automotive industry with thin-walled, high-strength aluminum castings for space frames and suspensions.

Cost Saving

CCS can produce castings with internal or external features, thin walls and internal channels to achieve near-net shapes, which can reduce material waste and machining costs.

Improve Performance and Durability

CCS can offer a variety of metal alloys and casting methods to suit different applications and specifications, enhancing performance and durability of automotive parts.

Customized Solutions

CCS offers full service, custom casting solutions. We will customize auto parts to meet your specific needs and provide one-stop custom auto parts solutions.

Automotive Parts Case of CCS

CCS, as a casting service provider in the automotive sector, is able to produce a variety of parts such as engine assemblies, cylinder heads, transmission housings, suspension components, brake system components, steering system components, and other precision-cast parts used in automotive applications.

Reasons why casting is used in the automotive field

Why is Casting on the Rise in the Automotive Industry?

Casting is on the rise in the automotive industry, and here's our summary of why.

Cost-effectiveness

Casting allows for the mass production of complex parts at a lower cost compared to other manufacturing processes like machining or forging.

Lightweighting

Casting can produce lightweight parts with thin walls and complex shapes that are difficult to achieve with other methods. This can help automakers meet fuel efficiency and emission standards.

Material Flexibility

Casting can take advantage pf a variety of materials, including aluminum, magnesium, and various alloys, allowing automakers to choose the material that best meets their requirements for strength, durability, and weight.

Design flexibility

Casting allows for the production of parts with complex geometries, including internal features and undercuts that other methods cannot achieve.

Materials Commonly Used for Casting In The Automotive Industry

Here is our summary of materials commonly used for casting in the automotive field.

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Aluminum

This lightweight and corrosion-resistant material is commonly used for engine blocks, cylinder heads, transmission cases, and other components in modern vehicles.

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Magnesium

Magnesium is even lighter than aluminum, making it an attractive option for weight reduction in certain applications, such as transmission cases.

Zinc

Zinc is commonly used for die-casting parts such as handles, brackets, and other small components.

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Steel

Due to its excellent strength-to-weight ratio, high-strength steel is used for various components, including suspension parts and steering components.

Casting Process for Manufacturing Automotive Parts

There are different types of casting processes used to manufacture automotive parts, depending on the shape, size, material and quality requirements of the parts.

Sand casting

This process uses sand molds to form metal parts. Sand casting can produce complex shapes and large parts with low cost. However, sand casting has low dimensional accuracy and surface finish. Some examples of automotive parts made by sand casting are engine blocks, cylinder heads and intake manifold.

Gravity Die Casting

It uses metal molds to form metal parts. Gravity die casting has higher dimensional accuracy and surface finish than sand casting, but lower than pressure die casting. Gravity die casting can produce medium-sized parts with moderate complexity. Some examples of automotive parts made by gravity die casting are engine blocks, cylinder heads and intake manifold.

Pressure Die Casting

This process takes advantage of high pressure to inject molten metal into molds. Pressure die casting has high dimensional accuracy and surface finish, but also has high cost and limited complexity. It can produce small-sized parts with thin walls. Some examples of automotive parts made by pressure die casting are pistons, piston rings, cylinder liners and cylinder blocks.

Investment Casting

Investment casting uses wax patterns to form ceramic molds that are then filled with molten metal. It not only has very high dimensional accuracy and surface finish, but also has high cost and limited size. Intricate shapes and fine details can be produced via investment casting. Some examples of automotive parts made by investment casting are valves, turbocharger wheels, fuel injectors and gears.

what makes us different

The values we live by

Creativity & innovation

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Integrity & trust

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Brand-first approach

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Data-driven

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Going the extra mile

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Collaboration

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our services

Why Choose CCS as Your Automotive Cast Parts Supplier

Design and Engineering

CCS has the expertise to work with customers to develop and optimize casting designs, including selecting the appropriate materials and casting processes.

Tooling and Pattern Making

CCS is able to produce high-quality molds and patterns for casting, including using computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies.

Quality Control and Testing

We have comprehensive quality control and testing processes in place to ensure that all castings meet customer specifications, including using techniques such as X-Ray inspection, ultrasonic testing, and other non-destructive testing methods.

Quality Management

This is a process that can ensure the reliability and consistency of cast parts by following strict standards and procedures. Quality management can be used for testing and inspecting cast parts for automotive applications. We have the capability to offer quality management with certifications such as ISO 9001-2015, TS16949 and ISO14001.

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Let’s create something extraordinary together

Schedule a free consultation with our team and let’s make things happen!

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