Casting Service In Automotive Industry

CCS provides reliable casting solutions to the automotive industry. With state-of-the-art technology and skilled professionals, we deliver high-quality parts on time and within budget. Trust CCS for your casting needs.

Casting Experts for the Automotive Industry

CCS is a custom metal casting manufacturer that serves the automotive industry with thin-walled, high-strength aluminum castings for space frames and suspensions.

Cost Saving

CCS can produce castings with internal or external features, thin walls and internal channels to achieve near-net shapes, which can reduce material waste and machining costs.

Improve Performance and Durability

CCS can offer a variety of metal alloys and casting methods to suit different applications and specifications, enhancing performance and durability of automotive parts.

Customized Solutions

CCS offers full service, custom casting solutions. We will customize auto parts to meet your specific needs and provide one-stop custom auto parts solutions.

Automotive Parts Case of CCS

CCS, as a casting service provider in the automotive sector, is able to produce a variety of parts such as engine assemblies, cylinder heads, transmission housings, suspension components, brake system components, steering system components, and other precision-cast parts used in automotive applications.

Reasons why casting is used in the automotive field

Why is Casting on the Rise in the Automotive Industry?

Casting is on the rise in the automotive industry, and here's our summary of why.

Cost-effectiveness

Casting allows for the mass production of complex parts at a lower cost compared to other manufacturing processes like machining or forging.

Lightweighting

Casting can produce lightweight parts with thin walls and complex shapes that are difficult to achieve with other methods. This can help automakers meet fuel efficiency and emission standards.

Material Flexibility

Casting can take advantage pf a variety of materials, including aluminum, magnesium, and various alloys, allowing automakers to choose the material that best meets their requirements for strength, durability, and weight.

Design flexibility

Casting allows for the production of parts with complex geometries, including internal features and undercuts that other methods cannot achieve.

Materials Commonly Used for Casting In The Automotive Industry

Here is our summary of materials commonly used for casting in the automotive field.

Casting Process for Manufacturing Automotive Parts

There are different types of casting processes used to manufacture automotive parts, depending on the shape, size, material and quality requirements of the parts.

Sand casting

This process uses sand molds to form metal parts. Sand casting can produce complex shapes and large parts with low cost. However, sand casting has low dimensional accuracy and surface finish. Some examples of automotive parts made by sand casting are engine blocks, cylinder heads and intake manifold.

Gravity Die Casting

It uses metal molds to form metal parts. Gravity die casting has higher dimensional accuracy and surface finish than sand casting, but lower than pressure die casting. Gravity die casting can produce medium-sized parts with moderate complexity. Some examples of automotive parts made by gravity die casting are engine blocks, cylinder heads and intake manifold.

Pressure Die Casting

This process takes advantage of high pressure to inject molten metal into molds. Pressure die casting has high dimensional accuracy and surface finish, but also has high cost and limited complexity. It can produce small-sized parts with thin walls. Some examples of automotive parts made by pressure die casting are pistons, piston rings, cylinder liners and cylinder blocks.

Investment Casting

Investment casting uses wax patterns to form ceramic molds that are then filled with molten metal. It not only has very high dimensional accuracy and surface finish, but also has high cost and limited size. Intricate shapes and fine details can be produced via investment casting. Some examples of automotive parts made by investment casting are valves, turbocharger wheels, fuel injectors and gears.

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